Epoxies

INSULCAST 118 FC
EQUAL RATIO, NON-ABRASIVE POTTING/CASTING EPOXY

DESCRIPTION

INSULCAST 118 FC is an equal ratio by weight of volume epoxy potting/casting compound designed for dispensing equipment. INSULCAST 118 FC exhibits good impact strength and mechanical shock resistance.

PROPERTIES-UNCURED:
 Part APart B 
Color, visualBlackGray 
Viscosity, cps5,0003,000ASTM D 2393
Specific Gravity1.481.48 
Mix Ratio, (by Wt. or volume)1:1 
Mixed Viscosity, cps4,000ASTM D 2393
Pot Life @25°C, hrs1.5 
Shelf Life @25°C, months12 
PROPERTIES-CURED:
PHYSICAL
Durometer (Shore D)70ASTM D 2240
Tensile Strength, psi9,500ASTM D 638
Tensile Elongation, %10ASTM D 638
Compressive Strength, psi12,500ASTM D 695
Coefficient of Thermal Expansion, °C48 x 10-6 
Thermal Conductivity, BTU-in/ft2)(hr)(°F)4.5 
Service Temperature, °C105 
ELECTRICAL
Dielectric Strength, volts/mil410ASTM D 147
Dielectric Constant, 1 KHz4.8ASTM D 150
Dissipation Factor, 1 KHz0.01ASTM D 150
Volume Resistivity, ohm/cm1.0 x 1014ASTM D 257

MIXING INSTRUCTIONS:

  1. Pre-mix the contents prior to use to assure uniformity. Some light settling may occur which can be easily re-incorporated.
  2. Measure out equal volume or weight of each component.
  3. Mix thoroughly, scraping both the sides and bottom of the container.
  4. Pour into cavity or mold.
  5. Re-cover both containers immediately after use.

CURE SCHEDULE:
12 to16 hours @25°C.
For accelerated cure:
2 hours at room temperature plus 2 hours at 55°C.

IMPORTANT:
The following supersedes any provision in your company's forms, letters and papers. AMERICAN SAFETY TECHNOLOGIES, INC. makes NO WARRANTY, WHETHER EXPRESSED OR IMPLIED, INCLUDING WARRANTIES of MERCHANTABILITY OR of FITNESS FOR A PARTICULAR PURPOSE FOR THIS PRODUCT. No statements or recommendations contained in the product literature are to be construed as inducements to infringe any relevant patent, now or thereafter in existence. UNDER NO CIRCUMSTANCES SHALL AMERICAN SAFETY TECHNOLOGIES, INC. BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR OTHER DAMAGES FROM ALLEGED NEGLIGENCE, BREACH of WARRANTY, STRICT LIABILITY OR ANY OTHER THEORY, ARISING OUT of THE USE OR HANDLING of THIS PRODUCT. The sole liability of AMERICAN SAFETY TECHNOLOGIES, INC. for any claims arising out of the manufacture, use or sale of its products shall be to refund the buyer's purchase price, provided such products have been demonstrated in AMERICAN SAFETY TECHNOLOGIES, INC. sole opinion, to justify such refund.

HEALTH CAUTION:
Avoid breathing possible fumes, mists and vapors which can cause severe respiratory damage. Use of NIOSH approved breathing apparatus is required for more than minimal exposure. Always work in areas with adequate ventilation to allow dissipation of polyamine and other chemical fumes, and where applicable, solvent fumes. Use of goggles, protective garments, rubber gloves, protective cream is required. If material gets into eyes, flush thoroughly with clear water for twenty (20) minutes; then seek medical treatment. Avoid skin contact. Material can cause contact dermatitis. Always wash exposed areas immediately, using warm water and soap, followed by rinsing with clean water. Observe all safety precautions. It is important when using solvent based materials or solvents to keep away from open flame or ignition source.

PLEASE REFER TO MATERIAL SAFETY DATA SHEET FOR FURTHER FIRST AID INFORMATION.

FOR CHEMICAL EMERGENCY
CALL CHEMTREC (DAY OR NIGHT) 800 424-9300.

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