INSULCAST
100M
ROOM TEMPERATURE CURING SEMI-RIGID GENERAL PURPOSE EPOXY COMPOUND
DESCRIPTION
INSULGEL 100M is a two-component, room temperature curing epoxy, potting, and coating compound. It is characterized by low cost, moderate viscosity, and equal mix ratio by volume. It contains non-abrasive fillers, permitting its use in dispensing equipment.
| PROPERTIES-UNCURED: |
| | Part A | Part B | |
| Color, visual | Gray | Black | |
| Viscosity, cps 16,500 | 1,700 | ASTM D 2393 |
| Specific Gravity | 1.65 | 1.38 | |
| Mix Ratio (by volume) | 1:1 | |
| Mixed Viscosity, cps | 8,000 | ASTM D 2393 |
| Pot Life @25°C 100 gm mass | 45-60 minutes | |
| Shelf Life @25°C | 12 months | |
| PROPERTIES-CURED: |
| PHYSICAL |
| Hardness, Durometer (Shore D) | 65 | ASTM D 2240 |
| Tensile Strength, psi | 6,000 | ASTM D 638 |
| Tensile Elongation, % | 50 | ASTM D 638 |
| Compressive Strength, psi | 6,800 | ASTM D 695 |
| Coefficient of Thermal Expansion, °C | 50.0 x 10-6 | |
| Thermal Conductivity, BTU-in/(ft2)(hr)(°F) | 3.2 | |
| Service Temperature, °C | -55 to 105 | |
| ELECTRICAL |
| Dielectric Strength, volts/mil | 400 | ASTM D 149 |
| Dissipation Factor, 1 KHz | 0.02 | ASTM D 150 |
| Dielectric Constant, 1 KHz | 4.7 | ASTM D 150 |
| Volume Resistivity, ohm-cm | 1.0 x 1014 | ASTM D 257 |
USE INSTRUCTIONS:
- Mix both parts A and B in original containers to reincorporate settled fillers.
- Combine equal volumes of parts A and B.
- Mix thoroughly, scraping both sides and bottom of container.
CURE SCHEDULE:
16 to 24 hours at room temperature (25°C) OR 1-2 hours at 50°C.
IMPORTANT:
The following supersedes any provision in your company's forms, letters and papers. AMERICAN SAFETY TECHNOLOGIES makes NO WARRANTY, WHETHER EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE FOR THIS PRODUCT. No statements or recommendations contained in the product literature are to be construed as inducements to infringe any relevant patent, now or thereafter in existence. UNDER NO CIRCUMSTANCES SHALL AMERICAN SAFETY TECHNOLOGIES BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR OTHER DAMAGES FROM ALLEGED NEGLIGENCE, BREACH OF WARRANTY, STRICT LIABILITY OR ANY OTHER THEORY, ARISING OUT OF THE USE OR HANDLING OF THIS PRODUCT. The sole liability of AMERICAN SAFETY TECHNOLOGIES for any claims arising out of the manufacture, use or sale of its products shall be to refund the buyer's purchase price, provided such products have been demonstrated in AMERICAN SAFETY TECHNOLOGIES sole opinion, to justify such refund.
IMPORTANT:
Avoid breathing possible fumes, mists and vapors which can cause severe respiratory damage. Use of NIOSH approved breathing apparatus is required for more than minimal exposure. Always work in areas with adequate ventilation to allow dissipation of polyamine and other chemical fumes, and where applicable, solvent fumes. Use of goggles, protective garments, rubber gloves, protective cream is required. If material gets into eyes, flush thoroughly with clear water for twenty (20) minutes; then seek medical treatment. Avoid skin contact. Material can cause contact dermatitis. Always wash exposed areas immediately, using warm water and soap, followed by rinsing with clean water. Observe all safety precautions. It is important when using solvent based materials or solvents to keep away from open flame or ignition source.
PLEASE REFER TO MATERIAL SAFETY DATA SHEET FOR FURTHER FIRST AID INFORMATION.
FOR CHEMICAL EMERGENCY
CALL CHEMTREC (DAY OR NIGHT) 800 424-9300.
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